Steel Spot And Plug Weld Nugget Size: Tesla - UPDATE

I-CAR · June 8, 2021 · Tesla

Summary

This article outlines Tesla's requirements for spot and plug welding on steel panels, specifying that technicians should match the number and location of factory spot welds and use 6 mm holes for plug welds on steel up to 1 mm thick. For steel thicknesses and nugget sizes not specified by Tesla, technicians must refer to general industry guidelines.

What to do on the job

Match the original factory spot weld count and location, and use exactly 6 mm holes for plug welds on steel panels up to 1 mm thick.

How to use it

Use this document to justify the time and setup required for 6 mm plug weld hole preparation on steel panels up to 1 mm thick, and to support matching the exact factory spot weld count and locations during structural repairs.

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