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Non-SRS Wiring Repairs: Tesla - UPDATE

I-CAR · July 25, 2022 · Tesla

Summary

Tesla allows non-SRS wiring repairs to save time and material costs, but strictly limits which circuits can be repaired by a body shop. High-voltage circuits, safety-critical circuits marked with a '+' sign, and specific ADAS, powertrain, and chassis circuits are not repairable by collision repair facilities and must be replaced or referred to Tesla-specific technicians.

What to do on the job

Verify the circuit diagram for a '+' sign and ensure the damaged wire does not belong to restricted systems (like ADAS, HV, or CAN/LIN Bus) before attempting any wiring repair, replacing the harness if factory-level quality cannot be met.

How to use it

Use this document to justify harness replacement when damage occurs to restricted circuits such as ADAS cameras/radar, CAN/LIN Bus, HVIL, or within 100 mm of a connector, as Tesla explicitly prohibits body shops from repairing these areas.

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