TechnicianVision · Knowledge base
Back-To-Basics: Aluminum Panel Repair
I-CAR · October 31, 2019
Summary
This article outlines critical considerations for deciding whether to repair or replace aluminum panels, focusing on how panel attachment methods like rivets and adhesive affect structural integrity. It highlights that flange damage or previous panel replacements can limit the ability to perform standard repairs, necessitating complete panel or inner structure replacement.
What to do on the job
Always consult and follow OEM-specific procedures and guidelines to evaluate aluminum panel repairability, paying close attention to flange damage and rivet-hole spacing limitations.
How to use it
Use this document to justify the replacement of aluminum panels (and potentially adjacent inner panels) when flange damage is present or when previous rivet-and-adhesive repairs prevent safe re-attachment. It serves as a foundational reference to defend why a repair may not be technically feasible under OEM guidelines.
This page is a summary written by TechnicianVision. The document itself belongs to its publisher — follow the link above to read it in full.
TechnicianVision puts procedures like this next to the repair order you are working on. Create a free account →